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Metal spraying - List of Manufacturers, Suppliers, Companies and Products

Metal spraying Product List

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Anti-corrosion thermal spraying service

We have been involved in on-site construction in various locations since the early adoption of thermal spraying!

Our company uses zinc, aluminum, and their alloys as the main thermal spray materials to perform "corrosion protection thermal spraying," as well as metal thermal spraying that is effective for high-temperature corrosion prevention and wear resistance. In recent years, corrosion protection thermal spraying has been widely adopted in various infrastructure facilities such as petrochemical plant equipment, bridges, and even high-rise buildings. Our company has been involved in on-site construction in various locations since the early adoption of thermal spraying for these applications. Please feel free to contact us if you have any inquiries. *For more details, please do not hesitate to contact us.*

  • Processing Contract
  • Surface treatment contract service

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【Spraying Example】 Electrical Conductivity

When electrical conductivity is required, metal thermal spray coatings such as tungsten are used.

Thermal spraying is a surface modification technology that uses various heat sources to melt and spray materials such as metals, ceramics, and cermets onto a substrate surface to form a functional coating. When electrical conductivity is required, metal thermal spray coatings such as tungsten are used. Electrical conductivity is often evaluated in terms of volume resistivity (Ω·cm). In cases where very high electrical conductivity is required with no tolerance for oxidation, copper coatings produced by cold spraying are effective. 【Features】 ○ When electrical conductivity is required → Metal thermal spray coatings such as tungsten are used ○ Electrical conductivity is generally evaluated in terms of volume resistivity (Ω·cm) ○ In cases where very high electrical conductivity is required with no tolerance for oxidation → Copper coatings produced by cold spraying are effective For more details, please contact us.

  • Processing Contract

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Low-temperature 100°C surface treatment technology "Metal Thermal Spraying"

By consistently performing operations, we provide repairs with short lead times and low costs! Minimizing thermal impact on the base material!

At Sugino Industrial Co., Ltd., we offer a technology called "metal thermal spraying," which uses combustion flames from combustible gases and electrical energy from arcs to melt materials and blow them onto the substrate surface, forming a coating. Since the thermal impact on the substrate is minimal, it allows for high-precision repairs without causing distortion or changes in composition, and can be completed in a short time. 【Features】 ■ Can be operated at low temperatures (around 100°C) ■ Few restrictions on the substrate and the materials used for film formation ■ Repairs can be repeated as long as the material is not rendered unusable ■ Short time required for repairs *For more details, please download the PDF or feel free to contact us.

  • Welding Machine

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Surface treatment: Metal-based thermal spraying

In addition to Ni-based, Co-based, and Fe-based materials, coatings of magnetic materials such as Kovar and Permendur are also possible.

■Thermal spray materials: Metal-based (nickel, carbide, iron, etc.) ■Thermal spray methods: Arc spraying, plasma spraying, high-velocity oxy-fuel spraying ■Construction effects: One example below Nickel-chromium ............................ Corrosion resistance, weather resistance Tungsten carbide ............................ High hardness, wear resistance Chromium carbide ............................ Wear resistance in high-temperature environments, corrosion resistance Iron ........................................... Induction heating Aluminum ..................................... Corrosion resistance, weather resistance, electrical conductivity, thermal conductivity Aluminum-magnesium alloy ............... Corrosion resistance, weather resistance Copper ......................................... Electrical conductivity, thermal conductivity Aluminum bronze .............................. Oxidation resistance, wear resistance, seizure resistance, machinability

  • Processing Contract

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Metal thermal spraying

Compatible with various construction methods and materials! Can be applied on-site with thermal spraying to existing steel structures.

"Metal thermal spraying" is an innovative surface treatment technology that combines the advantages of painting and thermal spraying. It is suitable for rust prevention of structures that are difficult to repaint with conventional painting methods, such as components that require long-term rust resistance, high locations, and hazardous areas, which incur significant costs for repainting. It enables essential rust and corrosion protection for various metal structures, including bridges, ships, oil tanks, automobiles, and plants. [Features] - Compatible with various construction methods and materials - Achieves over 40 years of long-term corrosion resistance for iron (thermal spray coating of over 100 microns) - Can be applied on-site to existing steel structures - When combined with other coatings (such as fluororesin coatings) on top of the thermal spray coating, it can provide corrosion protection for up to 100 years - Corrosion protection for metal structures in civil engineering, bridges, ships, tanks, plants, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Thermal Spray Processing Terminology Glossary【3】

Thermal Spray Processing Glossary

● Zirconium Oxide Thermal Spray Thermal spraying using zirconium oxide (zirconia) materials. ● Metal Thermal Spray Thermal spraying using metal materials. ● Corrosion Protection Thermal Spray Thermal spraying conducted to prevent corrosion of metal materials. ● Rust Prevention Thermal Spray Thermal spraying conducted to prevent rust formation on steel materials. ● Internal Surface Thermal Spray Thermal spraying on the internal surfaces of pipes, cylinders, etc. ● Wear-Resistant Thermal Spray Thermal spraying conducted to form a wear-resistant coating. ● Corrosion-Resistant Thermal Spray Thermal spraying conducted to form a coating resistant to corrosion. ● Repair Thermal Spray Restoring damaged parts (objects) through thermal spraying. ● Heat-Resistant Thermal Spray Creating a heat-resistant thermal spray coating. ● High-Temperature Oxidation Prevention Thermal Spray Thermal spraying conducted to prevent high-temperature oxidation. ● Insulation Thermal Spray Thermal spraying conducted to form a coating with excellent insulation properties. ● Plasma Jet A high-temperature, high-speed gas flow created by ejecting plasma flames from a nozzle at high speed. ● Base Layer Thermal Spray (Undercoat) Thermal spraying that forms the bottom layer of a coating when creating a coating with two or more layers. It is applied to improve coating adhesion, ensure coating thickness, and protect the substrate. ● Substrate (Base Material) The surface to be thermally sprayed.

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